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Scotchcastâ„¢ Resin Joint Kits
3Mâ„¢ resin insulated splicing kits are designed for indoor, outdoor (weather exposed), direct buried or submersed applications. 3M brand Scotchcastâ„¢ Resins are *** solids, electrical grade, hydrolytically stable insulating resins. Their unique electrical and physical properties make them ideal for insulating and protecting electrical/electronic pars and assemblies. Their physical features also make them suitable for non-electrical, general use applications, for example as adhesives or sealants.
Features Benefits
· Utilizes a “bulge“ type mould · 90A series are ideal for armoured cables
· Features Scotchcast™ 460M polyurethane resin · Tough and moisture-proof
· Meets VDE 0278, BS 6910 · Long lasting physical and electrical protection
· All kits include tape for insulating ferrules and sealing mould
ends
· Tried and tested for over 30 years
3 Scotchcastâ„¢ 460M Resin
Product Description
3M Brand 460M Resin is high performance, ambient temperature curing resin with hydrophobic properties. It is a two part, solvent free resin system. It has excellent flow characteristics, eliminating any void formation. The low exothermic reaction leads to minimal shrinkage during curing. It is compatible with all metallic and synthetic materials normally used in cable manufacture.
Application
To provide secondary insulation in cast L.T. Resin splices
Process Figures
Mix Ratio : | A : B | = | 70 : 30 |
Pot Life at | 23 °C | > | 15 minutes |
Gel-time at 25 °C | = | 25 minutes | |
Tack Free Time | = 40 minutes | ||
Max exotherm time | = 40 minutes | ||
Peak Exotherm | < 80 °C | ||
Cure Time at 23 °C | = 24 hours | ||
Viscosity - 5 min mix | < 1 000 cps | ||
Application Temp. | = 0°C – 40°C | ||
Shelf Life | > 24 Months |
Typical Properties Property Value
PART A | PART B | |||||
Appearance | Cream Liquid | Appearance | Brown liquid | |||
Flash Point | > 200 °C | Flash Point | > 200 °C | |||
Viscosity | 1 500 cps | Viscosity | 200 cps | |||
Density | 1.12 | Density | 1.21 | |||
Typical Properties Part A + Part B (Cured) | ||||||
Appearance: | Cream solid | Adhesion to Cu: | 1.5 MPa | |||
Hardness: | 50 Shore D | Adhesion to Al: | 1.2 MPa | |||
Density: | 1.16 | Adhesion to PVC: | 1.7 MPa | |||
Shrinkage during cure: | < 2.5 % | Adhesion to PE: | 0.78 MPa | |||
Impact strength: | > 20 J/cm2 | Surface Resistivity: | > | 1 | X 1010 | |
Tensile strength: | > 4 N /mm2 | Volume Resistivity: | > | 1 | X 1010 | |
Tear strength: | > 63 N/mm thickness | Dielectric strength: | > | 15 kV/ mm | ||
Elongation: | 40 % | Water absorption: | 30mg@24hrs, 23°C |
Installation
Remove the UNIPAK bag from the guard bag, break the barrier between the two compartments and mix the resin well for three minutes. Then cut one corner of the UNIPAK bag and pour the resin into the mould or work piece. In Mixpacks, pour the contents of the small can into the large can. Mix thoroughly with the provided stirrer stick until you get a homogenous colour (at least 3 minutes). Pour the resin into the mould or work piece.
Packaging
3M Brand 460M Resin packed in an aluminium foil guard bags which contain less than 1.0 % magnesium.
Medical Data
3M Material safety data sheets are available on request. General safety procedure is to prevent skin and eye contact and to provide adequate ventilation.
Eye contact – Flush with plenty of water, call a physician.
NOTE TO THE PURCHASER
We are constantly improving our products and therefore retain the right to update the standards at any time. All statements, technical information and recommendations contained herein are based on tests we believe to be reliable, but the accuracy or the completeness thereof is not guaranteed and the following is made in lieu of all warranties, express or implied: Seller&#39;s and manufacturer&#39;s only obligation shall be to replace such quantity of the product proved to be defective. Neither seller nor manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising out of the use of or the inability to use the product. Before using, user shall determine the suitability of the product for his intended use, and user assumes all risk and liability whatsoever in connection therewith. Any statement or recommendation not contained herein shall have no force or effect unless in an agreement signed by officers of seller and manufacturer.
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